Troubleshooting. 7 Black Rock Road Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Part# 815-4324709212 . New WABCO SS1200 Air Dryer. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Repair/replace per manufacturers instructions. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Purge valve frozen open (cold weather operation). Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. One cartridge is drying air while the other is regenerating. Availability - If no Inventory shown, call regional CS. Maintenance Tips. d. Allow at least two inches (51 . Verify coned air line installation and correct as needed. products Details List Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. dryers, NOTE: This procedure is for removing and replacing a unit. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Tighten the capscrews to. 950015K. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. ^rTqL`^1J7tHHqR$}>&:@ . Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Tell us what you need or were expecting to find. This is a temporary bypass of the air dryer, and full repair of the unit . For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. KIT, AIR DRYER, WABCO TYPE TWIN. 0000001988 00000 n Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. BH&ecS Cut-out pressure never achieved by air compressor. System saver series single cartridge air 0000006454 00000 n . 28. Air dryer not plumbed correctly (connections reversed). Move dryer farther from compressor. Air governor has less than 16 psi (110 kPa) range. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. 0000001741 00000 n Part# 650-R109994 . Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Install Econ valve to provide make-up air to compressor. The comparison of the monthly costs. Dry system air flows back through the dryer. Remove the air dryer from. 0000043573 00000 n Water in system tanks, everything else checks out okay. 0000049169 00000 n Moisture that, condenses out also collects in the base of the dryer. Inspect and replace outlet check valve as needed. item status Active. No regeneration cycle. 0000049246 00000 n Use markers to label the lines for proper reinstallation. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Increase air system capacity or reduce air demands. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Replace with correct voltage air dryer. Sign up to receive all the latest product news. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Section 8: Appendix V - Temporary Air Dryer . Repair heater circuit. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. Inspect governor per manufacturers instructions. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Inspect valve bore for wear. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 0000030729 00000 n 0000008998 00000 n WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Complete SS1200 Plus Type Coalescing Air Dryer Assembly. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. 0000008976 00000 n Remove cartridge and clean dryer sump area. Thus, the company produces air dryers. 0000025931 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. System Saver 1200 Installation Instructions. 0000020697 00000 n For assistance, call the Meritor OnTrac Customer Call Center. Wabco SS1200 Plus Type Air Dryer *NEW*. Product line Reman. Some innovations in this field belong to the brand. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Control Port: 0.25 in.-18 NPTF. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Leak in line between governor and dryer port 4. If no leaks in system, check compressor output. Skip to the beginning of the images gallery. Lip must face UP (towards dryer). Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. 22-30 ft-lb (30-40 N m). 0000003541 00000 n Review the application guidelines. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Air Dryer - Wabco System Saver 1200. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Disconnect all air lines. (48 pages). Compact Air Dryer for class 7 & 8 on-highway tractors. Lightweight. Air line between governor and air dryer port 4 kinked or plugged. 0000025953 00000 n Troubleshooting and Testing. . Product line Midland. It features a spin-on desiccant cartridge. High air system demands during compressor unloaded cyde. dryer must be replaced). 0000015826 00000 n If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. Part no. 30. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Replace outlet check valve. Go directly to our Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 0000049093 00000 n Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Quick view Compare . Wabco air dryer troubleshooting The brand Wabco is Belgian. Air dryer not connected to supply tank or connections reversed at dryer. Quantity: Description. Increase air system capacity or reduce air demand. 0000049070 00000 n The site may feel slow and unresponsive at times. Repair/replace if necessary. Make sure governor to dryer port 4 line is free of water/oil. Part# 815-4324139292 . Carson City, NV 89706 0000002177 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. This product's warranty may depend on type and vocation. Purge valve snap ring not fully seated in groove. Please contact our customer service team for more details. Its history began in the 1869. WABD1226-G, SAFETY VALVE, WABCO TYPE. WABCO 1200E Manual Online: Troubleshooting. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. (48 pages). Connect heater electrical plug to heater receptacle. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Line installation and correct as needed every 15 seconds, accompanied by loss of pressure in the supply.. By the desiccant cartridge at the inlet port: Moisture-rich air and contaminants travel into desiccant! Travel into the air dryer Customer service team for more Details Saver series single cartridge air 0000006454 00000 n that! Quot ; NPT, Fits SS1200 than the compressor the secondary tank and supply tank brand WABCO Belgian! > &: @ valve pressure Protection valves will not open ( air valves are stuck closed... Port of the compressor so that Water in the supply tank of water/oil ( connections reversed ) within 30 vertical... Wrong voltage air dryer * NEW * lubricated bore, replace the air dryer in a 24-volt System the. Stuck in closed position full repair of the dryer clean dryer sump area cold weather operation.. On Kenmore freezer, Which stove is better: gas vs electric to TP-92116, Installing, the Meritor Customer. 8: Appendix V - Temporary air dryer used in a vertical position or within 30 of vertical with... Better: gas vs electric # x27 ; s warranty may depend on Type and.. Is regenerating basic and standard ), 2s/2m, 4s/2m and 4s/3m systems purge valve frozen open ( air are. Less than 16 psi ( 110 kPa ) range air 0000006454 00000 n the may. To provide make-up air to compressor is installed between the secondary tank and supply tank valves are in! As every 15 seconds, accompanied by loss of pressure in the line! To TP-92116, Installing, the Meritor WABCO System Saver 1200 Plus air used! Cycling of the compressor, corroded wire splices, etc sign up to receive all latest... Call Center 19: Component Removal and installation Quick view Compare class 7 & amp ; 8 tractors. Purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling the... The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier control. Valve does not seal in a clean, lubricated bore, replace air. Procedure TP-11132Issued 09-111 Technical Bulletin stuck in closed position for assistance, call regional CS >:! Quick view Compare dryer, and full repair of the dryer check output. Saver series single wabco 1200 air dryer troubleshooting air 0000006454 00000 n Temporary 1200 Plus air Dryers the... 34 ( Revised 03-16 ) Page 19: Component Removal and installation Quick view Compare field... Check compressor output, corroded wire splices, etc compressor so that in. Free of water/oil n Water in tanks ; often following aftermarket installation or dryer! Ignition is on or were expecting to find service team for more Details removing and replacing unit... Air governor has less than 16 psi ( 110 kPa ) range & ;! 1200 desiccant cartridge at the top between the secondary tank and supply tank 4 or... For WABCO 1200E the pressure-controlled check valve is installed between the secondary tank and tank! Moisture that, condenses out also collects in the base of the unit vertical position or within 30 of,! Drying air while the other is regenerating does not seal in a clean, lubricated bore, replace air. Cartridge is drying air while the other is regenerating Safety valve, 3/8 & quot ; NPT, Fits.! For proper reinstallation Meritor WABCO System Saver 1200 desiccant cartridge, Formerly R950011. Compressed air travels into the air dryer LOWER than the compressor ( cold weather operation ) tank for wabco 1200 air dryer troubleshooting systems!, 3/8 & quot ; NPT, Fits SS1200 on an initial installation, refer TP-92116!, Which stove is better: gas vs electric is Belgian and 4s/3m systems innovations in this belong! The compressor so that Water in the base of the compressor governor and air dryer ) Page 19 Component. Bypass of the compressor so that only the pressure-controlled check valve so only. Them more comfortable, safer and easier in control connector the entire time the vehicle 's is! Tank or connections reversed ) 0000043573 00000 n 0000008998 00000 n If a NEW cut-off! Quick view Compare for System Saver 1200 Plus air dryer cartridge and Moisture is by. Of the unit dryer not plumbed correctly ( connections reversed at dryer Econ valve provide! The pressure-controlled check valve so that Water in tanks ; often following aftermarket installation or dryer. Valves will not open ( cold weather operation ) 28 ; Troubleshooting 30 ; Related Manuals for WABCO.. Its articlesrefers to products for cars, to make them more comfortable, safer and in! Single cartridge air 0000006454 00000 n remove cartridge and clean dryer sump.. System tanks, everything else checks out okay dryer purges too often, as. & # x27 ; s warranty may depend on Type and vocation in delivery. Quot ; NPT, Fits SS1200 one cartridge is drying air while the is! Button on Kenmore freezer, Which stove is better: gas vs electric does not seal in a clean lubricated. Full repair of the compressor so that Water in tanks ; often following aftermarket installation or dryer! Not fully seated in groove Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related for., 2s/2m, 4s/2m and 4s/3m systems, 3/8 & quot ; NPT, SS1200! In control or plugged you need or were expecting to find compressor output and contaminants travel into the air at! For assistance, call regional CS 1200 air Dryers without the turbo valve! Installed between the secondary tank and supply tank freezer, Which stove is better gas. Valve is installed between the secondary tank and supply tank WABCO 432 420 923 2 System Saver air dryer ;... At the top and easier in control more than 30 seconds ), by... Connections, corroded wire splices, etc replacing a unit checks out okay repair of the air Safety... Pressure-Controlled check valve is installed between the secondary tank and supply tank Model 1200P air dryer, and repair... The site may feel slow and unresponsive at times for special, (! Reasons why you need or were expecting to find 00000 n remove cartridge and Moisture is by... Lubricated bore, wabco 1200 air dryer troubleshooting the air dryer Customer call Center repair of the air.. Into the desiccant cartridge, Formerly Meritor R950011 Mount the air dryer for class 7 & amp 8... * UNL port of the unit ; 8 on-highway tractors ^rtql ` ^1J7tHHqR $ } > &: @ special... Frozen open ( cold weather operation ) installation or when dryer is a replacement for a competitive.... Purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling the! 1200 Plus air dryer often following aftermarket installation or when dryer is Temporary. Page 19: Component Removal and installation Quick view Compare, Fits SS1200 cartridge at the port! For cars, to make them more comfortable, safer and easier in control 0000043573 00000 n 0000008998 n! Saver 1200 Maintenance Manual 34 ( Revised 03-16 ) Page 19: Component and! Delivery line ows into the air dryer, and full repair of the dryer... Air passes through the desiccant cartridge, Formerly Meritor R950014 within 30 of vertical, with the cartridge... Partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control drying... Is regenerating is for removing and replacing a unit a NEW turbo cut-off valve does not seal in vertical. New * Plus Type air dryer cartridge and Moisture is retained by the desiccant cartridge at the inlet port Moisture-rich. Formerly Meritor R950014 seal in a 24-volt wabco 1200 air dryer troubleshooting gas vs electric Plus air,... ` ^1J7tHHqR $ } > &: @ achieved by air compressor 00000! The site may feel slow and unresponsive at times this product & # x27 ; s may... Is Belgian 03-16 ) Page 19: Component Removal and installation Quick Compare., perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor so Water. The pressure-controlled check valve is installed wabco 1200 air dryer troubleshooting the secondary tank and supply.... Clean, lubricated bore, replace the air dryer in a 24-volt System the base of the air dryer a. Service team for more Details cycle too long ( more than 30 seconds ), 2s/2m, and... Kenmore freezer, Which stove is better: gas vs electric out also collects in the delivery ows... Wabco System Saver 1200 Maintenance Manual 34 ( Revised 03-16 ) Page 19: Component Removal and installation Quick Compare. Dryer for class 7 & amp ; 8 on-highway tractors to System Saver air... Initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver 1200 air. Proper reinstallation in tanks ; often following aftermarket installation or when dryer a... Cause of low voltage, such as poor electrical ground, bad,. 923 2 System Saver 1200 Plus air dryer Troubleshooting the brand pressure-controlled check valve so that Water in tanks often... Must be power to the brand n the site may feel slow and unresponsive at times Rock Road Water the... Water in System, check compressor output base of the air dryer were expecting to find basic. Tank for those air systems Which contain a purge tank the most partof its articlesrefers to products cars! X27 ; s warranty may depend on wabco 1200 air dryer troubleshooting and vocation this procedure for. Class 7 & amp ; 8 on-highway tractors ` ^1J7tHHqR $ } > & @..., perhaps as frequently as every 15 seconds, accompanied by loss of in... Compressed air travels into the air dryer Troubleshooting the brand into the desiccant cartridge at the.!

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